Mosi2 Heating Element Plate Holders

Mosi2 Heating Element Plate Holders Description

The CVSIC MoSi2 heating element plate holder is designed to securely connect Molybdenum Disilicide (MoSi2) heating elements, featuring a single stainless steel clip and two high-density alumina ceramic insulating plates, complete with hex nuts and hex bolts.

It fits MoSi2 elements with diameters of 3/6mm and 4/9mm, enduring temperatures of up to 1900℃, making it great for high-temperature furnaces, kilns, and industrial heating applications. The plate design ensures elements hang vertically, handling thermal expansion and contraction with ease, thereby reducing stress and boosting element lifespan, with a super easy setup and removal process. In stock, packed in cartons for safe shipping, and widely used in ceramics, electronics, and lithium battery industries.

Ordering Information

When ordering MoSi2 heating element plate clamps, please provide the following parameters:

• MoSi2 Element Diameter: 3/6mm or 4/9mm
• Example: Plate clamp for 3/6mm MoSi2 element, denoted as: Plate Clamp/3/6mm

Note: Custom specs are available to ensure perfect compatibility with MoSi2 elements.

Connection Method

• Installation Position: The plate clamp secures MoSi2 heating elements to the top of furnaces or kilns for vertical suspension, featuring a single stainless steel clip attached to the element’s cold end and ceramic plates that provide thermal isolation.
• Connection Method:
  1. Place the stainless steel clip on the MoSi2 cold end’s aluminium coating, ensuring it grips the aluminium braid tightly.
  2. Secure the clip with hex bolts and hex nuts, placing two high-density alumina ceramic plates on both sides to block heat.
  3. Ensure the clamp suspends the element vertically, avoiding lateral stress to prevent bending or breaking of the hot end (Le).
  4. During initial setup, don’t over-tighten bolts; after about 48 hours of heating, re-tighten bolts to address thermal relaxation, ensuring connection end voltage <0.01V.
  5. Note: Ceramic plates must fully cover the cold end connection area to prevent heat transfer to the clip; regularly check bolt tightness to avoid poor contact and overheating.

Application Fields

CVSIC MoSi2 heating element plate clamps are widely used in:

• High-Temperature Furnaces: Supports element fixation in box furnaces, tunnel furnaces, and muffle furnaces.
• Electronic Semiconductors: Ensures stable connections for wafer sintering, diffusion furnaces, and encapsulation processes.
• Lithium Battery Materials: Facilitates element suspension for high-temp processing of anode and cathode materials.
• Ceramics and Glass Manufacturing: Maintains stability in high-temp sintering or melting processes.
• Laboratory Furnaces: Meets fixation needs for high-temp experiments and material testing.

Product Advantages

• Handles Extreme Heat Like a Champion: High-density alumina ceramic withstands temperatures of up to 1900℃, ensuring smooth operation for the long haul.
• Corrosion Resistance: Stainless steel clips and ceramic plates resist oxidation and corrosion, making them perfect for high-temperature oxidizing atmospheres.
• Easy Installation and Replacement: Single-clip plate design makes setup and removal a snap, ideal for 3/6mm and 4/9mm small-diameter elements.
• Thermal Isolation: High-density alumina ceramic plates shield the cold end heat, extending the lifespan of the component and clip.
• Precise Compatibility: Fits 3/6mm and 4/9mm diameter MoSi2 elements, with diameter identifiers for accurate matching.
• Stock Availability: Standard specifications ship within 2-3 days; custom specifications are delivered within 7-30 days.
• Global Service: ISO-certified factory, 360-ton annual capacity, offers free samples with no minimum order quantity.

Installation Method

To ensure the performance and safety of MoSi2 heating element plate clamps, follow these steps:

1. Inspect Components: Check that the stainless steel clip, ceramic plates, bolts, and nuts are undamaged and match the MoSi2 element’s diameter identifier.
2. Secure Element: Place the aluminium braid on the MoSi2 cold end’s aluminium coating, with the stainless steel clip securing it, and ceramic plates placed on both sides to block heat.
3. Vertical Suspension: Attach the clamp to the furnace top using hex bolts and nuts, ensuring the element hangs vertically with the conical transition zone (g) inside the furnace.
4. Initial Fastening: Tighten bolts lightly to avoid lateral stress on the component.
5. Post-Heat Check: After 48 hours of furnace operation, re-tighten bolts to address thermal relaxation, ensuring connection end voltage <0.01V.
6. Maintenance Check: Regularly check clamp and bolt tightness to prevent loosening or damage from overheating.

Note: Installation must be performed by professionals, avoiding lateral force and over-compression. Contact us to download the installation manual for detailed guidance and instructions.

Design Recommendations

• Diameter Matching: Select a clamp that matches the MoSi2 element’s cold end diameter (3/6 mm or 4/9 mm), verifying the identifier numbers.
• Installation Space: Ensure sufficient furnace top clearance, with elements at least three times the hot end diameter from the furnace walls and bottom.
• Thermal Isolation: Ceramic plates must cover the cold end connection area completely; keep the furnace top temperature below 300℃ to prevent clip overheating.
• Temperature Control: Utilize an SCR voltage regulator (for precise current control) to prolong the lifespan of the clamp and element.
• Regular Maintenance: Check bolt tightness within 48 hours of initial operation to prevent poor contact or element breakage.
• Compatibility: Plate clamps are compatible with U-type, W-type, L-type, straight, and other MoSi2 elements, particularly for fixing small-diameter elements.

Customization Services

CVSIC offers flexible customization for MoSi2 heating element plate clamps:

• Size Customization: Tailored to MoSi2 element diameters (3/6mm, 4/9mm).
• OEM/ODM Services: Support bulk wholesale, free samples, no minimum order quantity, and delivery in 7-30 days.
• Special Coatings: Offer oxidation- or corrosion-resistant coatings for better high-temp performance.
• Technical Support: Provide expert guidance and thermal field simulation from selection to setup.

CVSIC is dedicated to delivering exceptional MoSi2 plate clamps that optimize fixation performance in high-temperature furnaces, electronics, lithium batteries, and other applications, particularly for small-diameter elements. Contact us for product quotes and customization services or to request free samples that can help enhance your heating efficiency.