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Ceramic Fiber Shaped Parts

Custom Ceramic Fiber Vacuum Formed Shapes

CVSIC Ceramic Fiber Vacuum Formed Shapes withstand temperatures up to 1800°C, offering high strength and precise insulation. They suit industrial furnaces, aluminum products, and laboratory furnace linings. Custom shapes and packaging are available, with global wholesale supply. Contact us for efficient insulation solutions!

  • Name: CVSIC Ceramic Fiber Shaped Products
  • Temperature: 1200-1800 ℃
  • Density: 300-700kg/m³
  • Size: customized according to customer requirements
  • Composition Adjustment: AL ₂ O ₃, SiO ₂, ZrO ₂ and other compositional ratios
  • Surface Treatment: Surface curing agent or refractory mud coating
  • Packaging Customization: Carton or wooden crate Packaging
  • Technical Support: Provide selection advice, mold design and installation Guidance
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Ceramic Fiber Shaped Parts Description

CVSIC Ceramic Fiber Shaped Parts are made from high-purity ceramic fiber cotton using vacuum forming technology. They offer superior high-temperature performance and rigid structural strength, specifically designed for special insulation requirements in industrial applications.

The product range covers seven temperature grades: 1260°C, 1350°C, 1400°C, 1430°C, 1600°C, 1700°C, and 1800°C. Custom shapes and dimensions can be tailored to meet customer specifications, ensuring high precision.

Within their applicable temperature range, these custom-shaped products exhibit low shrinkage, high thermal insulation, lightweight properties, and impact resistance, making them easy to cut or process. They also offer excellent wear and peel resistance, and can withstand corrosion from most molten metals. The products support surface curing agents or refractory mortar coatings to enhance corrosion and erosion resistance.

CVSIC Ceramic Fiber Shaped Parts Features

  • Excellent insulation performance: Low thermal conductivity (0.084 W/m·K at 400°C), significantly reducing energy consumption.
  • High-temperature stability: Withstands temperatures up to 1800°C, low linear shrinkage rate (≤1.0% at 1650°C), and excellent thermal shock resistance.
  • High mechanical strength: Bending strength ≥0.7 MPa (CV1600 and above), resistant to airflow erosion, and structurally stable.
  • Precision customization: Supports complex shape designs, high dimensional accuracy, and meets special application requirements.
  • Corrosion resistance: Resistant to corrosion by most molten metals, with surface coatings further enhancing corrosion resistance.
  • Processability: Unfired material is easy to cut and process, with convenient installation.
  • Environmental safety: Emits no odor or volatile gases at high temperatures and complies with environmental standards.

ParameterCV1260CV1350CV1400CV1430CV1600CV1700CV1800
Maximum Operating Temperature (°C)1260135014001430160017001800
Density (kg/m³)300-600300-600300-600300-600300-600450-700450-700
Linear Shrinkage Rate (%) (24h)≤3.0 (1100°C)≤3.0 (1200°C)≤3.0 (1250°C)≤3.0 (1300°C)≤1.0 (1450°C)≤1.0 (1550°C)≤1.0 (1650°C)
Bending Strength (MPa)≥0.5≥0.5≥0.5≥0.5≥0.7≥0.7≥0.7
Thermal Conductivity (W/m·K)
– 400°C0.0840.0840.0840.084
– 800°C0.1280.1250.1250.1250.160.160.16
– 1000°C0.1760.1740.1740.20.210.210.21
Chemical Composition (%)
– AL₂O₃45-4952-5554-5744-48≥72≥78≥83
– AL₂O₃+SiO₂≥98≥99≥99≥82≥99≥99≥99
– ZrO₂15-17
– Others≤2≤1≤1≤1≤1≤1≤1

Recommended operating temperature: In oxidizing or neutral atmospheres, 100-250°C below the maximum operating temperature; in reducing atmospheres, 200-350°C below the maximum operating temperature.

The above parameters are average values obtained through standardized testing methods and may vary within a certain range; they should not be considered quality assurance data for the product.

CVSIC Ceramic Fiber Shaped Parts Applications

CVSIC ceramic fiber custom-shaped products are widely used in the following fields:

  • Industrial furnace components: High-temperature insulation for observation ports, burners, and furnace doors in industrial kilns.
  • Aluminum industry: Insulation and refractory linings for plugs, flow channels, and casting risers.
  • Laboratory furnace linings:Refractory materials for the furnace chamber lining of high-temperature experimental furnaces.
  • Thermal radiation insulation: Thermal radiation insulation for residential and industrial heating devices.
  • Non-ferrous metal smelting: Insulation linings for non-ferrous metal melting tanks and related high-temperature components.
  • Roller hearth furnaces: Insulation bricks and insulation components for roller hearth furnaces.

Customization services

CVSIC offers comprehensive customization services for ceramic fiber specialty products to meet your specific needs:

  • Shape and Size Customization: Customize complex and non-standard sizes based on customer drawings or requirements.
  • Chemical Composition Adjustment: Adjust the proportions of components such as Al₂O₃, SiO₂, and ZrO₂ according to application scenarios.
  • Surface Treatment: Provide surface hardeners or refractory mortar coatings to enhance corrosion and erosion resistance.
  • Packaging customization: Offer cardboard or wooden box packaging to meet bulk transportation and storage requirements.
  • Technical support: A professional team provides selection recommendations, mold design, and installation guidance to ensure optimal application performance.

CVSIC Ceramic Fiber Shaped Parts Gallery

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