MoSi2 Heating Element Single Shank Holders

MoSi2 Heating Element Single Shank Clamp Description

CVSIC MoSi2 heating element single shank clamp is crafted to secure Molybdenum Disilicide (MoSi2) heating elements, made from high-quality stainless steel with stainless steel angle brackets, hex nuts, and hex bolts.

It fits MoSi2 elements with diameters of 3/6 mm, 4/9 mm, 6/12 mm, 9/18 mm, and 12/24 mm, making it ideal for high-temperature furnaces, kilns, and industrial heating applications. The single shank design simplifies setup and removal, offering flexibility for various MoSi2 element types (U-type, W-type, L-type, straight). It securely holds elements, supports thermal expansion and contraction, and extends the lifespan of elements. In stock with a minimum order of 10 pieces, this item is packed in cartons for safe shipping.

Ordering Information

When ordering MoSi2 heating element single shank clamps, please provide the following parameter:

• MoSi2 Element Diameter: 3/6mm, 4/9mm, 6/12mm, 9/18mm, or 12/24mm
• Example: Single shank clamp for 6/12mm MoSi2 element, denoted as: Single Shank Clamp/6/12mm

Note: Custom specs are available to ensure a perfect fit with MoSi2 elements.

Connection Method

• Installation Position: The single-shank clamp fastens MoSi2 heating elements to the top of furnaces or kilns, typically for vertical suspension, and is attached to the element’s cold end.
• Connection Method:
  1. Place the single shank stainless steel clip around the MoSi2 cold end (aluminum-coated layer), ensuring snug contact with the aluminum braid.
  2. Secure the clip with hex bolts and nuts via stainless steel angle brackets, keeping the element stable.
  3. Ensure the clamp suspends the element vertically to avoid lateral stress, preventing bending or breaking of the hot end (Le).
  4. During initial setup, don’t over-tighten bolts; after heating for about 48 hours, re-tighten bolts to address thermal relaxation, ensuring connection end voltage <0.01V.
  5. Note: Check bolt tightness regularly to prevent poor contact and overheating; the conical transition zone (g) must be inserted into the furnace to avoid overheating damage.

Application Fields

• High-Temperature Furnaces: Supports element fixation in box furnaces, tunnel furnaces, and muffle furnaces.
• Electronic Semiconductors: Ensures stable connections for wafer sintering, diffusion furnaces, and encapsulation processes.
• Lithium Battery Materials: Facilitates element suspension for high-temp processing of anode and cathode materials.
• Ceramics and Glass Manufacturing: Maintains stability in high-temp sintering or melting processes.
• Laboratory Furnaces: Meets fixation needs for high-temp experiments and material testing.

Product Advantages

• Corrosion Resistance: Made from high-quality heat-resistant steel, it resists oxidation and corrosion and is suitable for various atmospheres (e.g., O2, N2).
• Flexible Installation: The single-shank design simplifies setup and removal, making it compatible with all MoSi2 element types for user-friendly operation.
• Supports Thermal Expansion: The vertical suspension design reduces stress, allowing the element to accommodate thermal expansion and contraction, thereby extending its lifespan.
• Precise Compatibility: Fits 3/6mm to 12/24mm diameter MoSi2 elements, with diameter identifiers for accurate matching.
• Stock Availability: Standard sizes ship within 2-3 days; custom sizes are delivered within 7-20 days.
• Global Service: ISO-certified factory, 360-ton annual capacity, offers free samples, minimum order of 10 pieces.

Installation Method

To ensure the performance and safety of MoSi2 heating element single shank clamps, follow these steps:

1. Inspect Components: Check that the stainless steel clip, angle brackets, bolts, and nuts are undamaged and match the MoSi2 element identifier.
2. Secure Element: Place the aluminum braid on the MoSi2 cold end’s aluminum coating and secure it with the single-shank stainless steel clip.
3. Vertical Suspension: Attach the clamp to the furnace top using stainless steel angle brackets and hex bolts, ensuring the element hangs vertically with the conical transition zone (g) inside the furnace.
4. Initial Fastening: Tighten bolts lightly to avoid lateral stress on the element.
5. Post-Heat Check: After 48 hours of furnace operation, re-tighten bolts to handle thermal relaxation, ensuring connection end voltage <0.01V.
6. Maintenance: Regularly check clamp and bolt tightness to prevent loosening and overheating.

Note: For optimal installation, it is recommended to hire professionals to avoid potential damage; contact us for detailed instructions.

Design Recommendations

• Diameter Matching: Select a clamp that matches the diameter of the MoSi2 element (3/6mm to 12/24mm), verifying the identifier numbers.
• Installation Space: Ensure sufficient furnace top clearance; keep elements at least three times the diameter of the hot end from the furnace walls and bottom.
• Temperature Control: Utilize an SCR voltage regulator (for precise current control) to prolong the lifespan of the clamp and element.
• Maintenance: Check bolt tightness 2-4 days after initial operation to prevent poor contact or element breakage.
• Compatibility: Works with U-type, W-type, L-type, straight, and other MoSi2 elements for versatile furnace designs.

Customization Services

CVSIC offers flexible customization for MoSi2 heating element single-shank clamps:

• Size Customization: Tailored to MoSi2 element diameters (3/6mm to 12/24mm).
• OEM/ODM Services: Support bulk wholesale, free samples, and a minimum order quantity of 10 pieces. Delivery is 7-30 days.
• Special Coatings: Offer oxidation- or corrosion-resistant coatings for enhanced high-temp performance.
• Technical Support: Provide expert guidance and thermal simulation for selection and setup.

CVSIC is dedicated to delivering exceptional MoSi2 single-shank clamps that optimize fixation in high-temperature furnaces, electronics, lithium batteries, and other applications. Contact us for product quotes and customization services or to request free samples that can help enhance your heating efficiency.