Mosi2 Heating Element Combination Straps

Mosi2 heating element combination straps Description

CVSIC MoSi2 heating element combination connection strap (also called flexible aluminum connection strap or aluminum braid terminal strap) is a specialized accessory for Molybdenum Disilicide (MoSi2) heating elements, crafted from highly conductive aluminum foil and corrosion-resistant stainless steel. Supporting currents of 25-800A, with widths ranging from 8 to 50mm, thicknesses of 1-3.5mm, and single wire diameters of 0.15-3mm, lengths are customizable. Formed by braiding multiple aluminum wires, stretched, and flattened, it offers great flexibility, top-notch conductivity, and excellent heat dissipation. Great for high-temperature furnaces, testing gear, and industrial heating, it ensures stable connections between MoSi2 elements and power sources, offering high-temperature and corrosion resistance, as well as easy setup. In stock, made in China, and packed in cartons or export wooden crates.

Ordering Information

When ordering MoSi2 heating element combination connection straps, please provide the following parameters:

• MoSi2 Element Diameter: Matches cold end diameter
• Rated Current: 25/50/100/200/400/800A
• Length: Specific length (at least 25mm longer than the straight-line distance from the cold end to the busbar)
• Example: Combination connection strap for 6/12mm MoSi2 element, 100A current, 200mm length, denoted as: Combination Connection Strap/6/12mm/100A/200mm
• Note: Custom specifications (8-48 strands, single or multi-layer braiding) are available upon customer request or submission of samples.

Connection Method

• Installation Position: The combination connection strap is attached to the aluminum-coated cold end of the MoSi2 heating element, connecting to the external power source.
• Connection Method:
  1. Use a stainless steel clip with screws (e.g., H/G/C-type clamp) to secure the connection strap to the MoSi2 cold end.
  2. Connect the other end to the busbar via an aluminum crimped terminal or stainless steel clip, ensuring the length is at least 25mm longer than the straight-line distance to avoid mechanical stress.
  3. Adjust the strap before installing, tightening the screws evenly to avoid bending the element.
  4. Ensure connection end voltage <0.01V for solid electrical contact.
  5. After 2-3 hours of furnace operation, re-tighten screws to address thermal relaxation.
  6. Note: Multi-strand fine aluminum wire design supports high currents, paired with stainless steel clamps for stable connections and excellent heat dissipation.

Application Fields

CVSIC MoSi2 heating element combination connection straps are widely used in:

• High-Temperature Furnaces: Supports electrical connections in box furnaces, tunnel furnaces, and muffle furnaces.
• Electronic Semiconductors: Used for power connections in wafer sintering, diffusion furnaces, and encapsulation processes.
• Lithium Battery Materials: Supports connection needs for high-temperature processing of anode and cathode materials.
• Ceramics and Powder Metallurgy: Ensures reliability and stability in high-temperature sintering processes.
• Laboratory Testing Equipment: Meets connection needs for high-temperature experiments and material testing.

Product Advantages

• High Conductivity: Multi-strand aluminum wire braiding supports 25-800A currents with connection end voltage <0.01V.
• Great at Keeping Things Cool: A flexible design lowers the temperature, extending the lifespan of the MoSi2 element and strap.
• High-Temperature and Corrosion Resistance: Aluminum foil with stainless steel resists oxidation, making it ideal for high-temperature environments.
• Strong Flexibility: Customizable lengths fit various MoSi2 element diameters (3/6mm to 12/24mm).
• Easy to Install: Works with stainless steel clamps, keeping setup simple and maintenance costs low.
• Stock Availability: Standard specifications ship within 2-3 days; custom specifications are delivered within 7-30 days.
• Global Service: ISO-certified factory, 360-ton annual capacity, offers free samples.

Installation Method

To ensure the performance and safety of MoSi2 heating element combination connection straps, follow these steps:

1. Inspect Components: Confirm that the connection strap is undamaged and meets the length requirements (at least 25mm longer than the straight-line distance).
2. Secure Cold End: Attach the connection strap to the MoSi2 cold end’s aluminum coating using a stainless steel clip (e.g., H/G/C-type).
3. Connect Busbar: Secure the other end to the busbar using an aluminum crimped terminal or a stainless steel clip, ensuring good contact.
4. Adjust Stress: Ensure that no bending or stretching force affects the element, and tighten screws evenly.
5. Post-Heat Check: After 2-3 hours of furnace operation, re-tighten screws to address thermal relaxation.

Note: Professionals should perform installation; contact us for detailed guidance.

Design Recommendations

• Diameter Matching: Select a connection strap matching the MoSi2 element’s cold end diameter for stable connections.
• Current Capacity: Choose 25-800A rated current based on MoSi2 element power to avoid overloading.
• Length Design: Ensure length includes a 25mm margin to prevent mechanical stress on the element.
• Installation Space: Plan layout to ensure tight integration with clamps.
• Temperature Control: Utilize an SCR voltage regulator (for precise current control) to prolong the lifespan of accessories and elements.
• Regular Maintenance: Check screw tightness early in operation to prevent thermal relaxation affecting connection performance.

Customization Services

CVSIC offers flexible customization for MoSi2 heating element combination connection straps:

• Size Customization: Tailored to MoSi2 element diameter, current needs, length, strand count (8-48 strands), and cross-sectional area.
• OEM/ODM Services: Support bulk wholesale, free samples, no minimum order quantity, and delivery in 7-30 days.
• Special Coatings: Offer oxidation- or corrosion-resistant coatings for enhanced high-temperature performance.
• Technical Support: Provide expert guidance and thermal field simulation from selection to installation.

CVSIC is dedicated to providing top-notch MoSi2 connection straps to optimize connection performance in high-temp furnaces, electronics, lithium batteries, and more. Contact us for product quotes and customization services or to request free samples that can help enhance your heating efficiency.