MoSi2 Heating Element two Shank Holders

MoSi2 Heating Element two Shank Holders Description

The CVSIC MoSi2 heating element double-handle clamp is a specialized fixing and connection device for Molybdenum Disilicide (MoSi2) heating elements, featuring two stainless steel clips and two high-performance insulating ceramic blocks. It is complete with stainless steel angle brackets, hex nuts, and hex bolts.

It fits MoSi2 elements with diameters of 3/6mm, 4/9mm, 6/12mm, 9/18mm, and 12/24mm, offering resistance to high temperatures and corrosion, making it perfect for high-temperature furnaces, kilns, and industrial heating applications. The double-handle design enables the vertical suspension of MoSi2 elements, accommodating thermal expansion and contraction to minimize stress and extend lifespan with easy setup and replacement. In stock, packed in cartons for safe shipping.

Ordering Information

When ordering MoSi2 heating element double-handle clamps, please provide the following parameter:

• MoSi2 Element Diameter: 3/6mm, 4/9mm, 6/12mm, 9/18mm, or 12/24mm
• Example: Double-handle clamp for 6/12mm MoSi2 element, denoted as: Double-Handle Clamp/6/12mm
• Note: Custom specs are available to ensure a perfect fit with MoSi2 elements.

Connection Method

• Installation Position: The double-handle clamp fastens MoSi2 heating elements to the top of furnaces or kilns for vertical suspension, with two stainless steel clips secured to the element’s cold end and ceramic blocks providing thermal insulation.
• Connection Method:
  1. Place the two stainless steel clips on the MoSi2 cold end (with an aluminum coating), ensuring tight contact with the aluminum braid.
  2. Secure the clamp with hex bolts and nuts through stainless steel angle brackets, placing ceramic blocks in the center to block heat.
  3. Ensure the clamp suspends the element vertically, avoiding lateral stress to prevent bending or breaking of the hot end (Le).
  4. During initial setup, don’t over-tighten bolts; after about 48 hours of heating, re-tighten bolts to address thermal relaxation, ensuring connection end voltage <0.01V.
  5. Note: Ceramic blocks must fully cover the cold end connection area to prevent heat transfer to the clamp; regularly check bolt tightness to avoid poor contact and overheating.

Application Fields

CVSIC MoSi2 heating element double-handle clamps are widely used in:

• High-Temperature Furnaces: Supports element fixation in box furnaces, tunnel furnaces, and muffle furnaces.
• Electronic Semiconductors: Ensures stable connections for wafer sintering, diffusion furnaces, and encapsulation processes.
• Lithium Battery Materials: Facilitates element suspension for high-temperature processing of anode and cathode materials.
• Ceramics and Glass Manufacturing: Maintains stability in high-temperature sintering or melting processes.
• Laboratory Furnaces: Meets fixation needs for high-temperature experiments and material testing.

Product Advantages

• Handles Extreme Heat Like a Champion: Ceramic blocks made of high-density alumina ceramic withstand temperatures of up to 1800℃, ensuring long-term stability.
• Corrosion Resistance: Stainless steel clips resist corrosion and oxidation, making them ideal for high-temperature, oxidizing atmospheres.
• Easy Installation and Replacement: The double-handle design facilitates vertical suspension, setup, and removal, reducing maintenance costs.
• Thermal Insulation: Insulating ceramic blocks shield the cold end from heat, extending the lifespan of the element and clamp.
• Precise Compatibility: Fits 3/6mm to 12/24mm diameter MoSi2 elements, with diameter markings for accurate matching.
• Stock Availability: Standard specifications ship within 2-3 days; custom specifications are delivered within 7-30 days.
• Global Service: ISO-certified factory, 360-ton annual capacity, offers free samples.

Installation Method

To ensure the performance and safety of MoSi2 heating element double-handle clamps, follow these steps:

1. Inspect Components: Verify that stainless steel clips, ceramic blocks, angle brackets, bolts, and nuts are undamaged and match the diameter marking of the MoSi2 element.
2. Secure Element: Place the aluminum braid on the MoSi2 cold end’s aluminum coating, with two stainless steel clips securing it and ceramic blocks placed centrally to insulate heat.
3. Vertical Suspension: Attach the clamp to the furnace top using stainless steel angle brackets and hex bolts, ensuring the element hangs vertically with the conical transition zone (g) inside the furnace.
4. Initial Fastening: Tighten bolts lightly to avoid lateral stress on the component.
5. Post-Heat Check: After 48 hours of furnace operation, re-tighten bolts to address thermal relaxation, ensuring connection end voltage <0.01V.
6. Maintenance Check: Regularly check clamp and bolt tightness to prevent loosening or damage from overheating.

Note: Professionals should do the installation to avoid lateral force or over-compression; contact us for detailed guidance.

Design Recommendations

• Diameter Matching: Select a clamp that matches the MoSi2 element’s cold end diameter (3/6mm to 12/24mm), verifying the marked numbers.
• Installation Space: Ensure sufficient furnace top clearance, keeping elements at least three times the hot end diameter from the furnace walls and bottom.
• Thermal Insulation: Ceramic blocks must fully cover the cold end connection area. Keep the furnace top temperature below 300℃ to avoid clamp overheating.
• Temperature Control: Utilize an SCR voltage regulator (for precise current control) to prolong the lifespan of the clamp and element.
• Regular Maintenance: Check bolt tightness within 48 hours of initial operation to prevent poor contact or element breakage.

Customization Services

CVSIC offers flexible customization for MoSi2 heating element double-handle clamps:

• Size Customization: Tailored to MoSi2 element diameters (3/6mm to 12/24mm).
• OEM/ODM Services: Support bulk wholesale, free samples, no minimum order quantity, and delivery in 7-30 days.
• Special Coatings: Offer oxidation- or corrosion-resistant coatings for better high-temp performance.
• Technical Support: Provide expert guidance and thermal field simulation from selection to setup.

CVSIC is focused on providing awesome MoSi2 double-handle clamps to optimize fixation performance in high-temp furnaces, electronics, lithium batteries, and more. Contact us for product quotes and customization services or to request free samples that can help enhance your heating efficiency.