Cr20Ni80 Heating Wire
Cr20Ni80 is a high-nickel NiCr resistance wire with killer high-temp ductility, creep resistance, and long-term stability. All over industrial electric heating systems. We do B2B custom, OEM, and bulk.
- Model: CV-Cr20Ni80
- Alloy Grade: Ni80Cr20
- Main Composition: Ni: Bal., Cr: 20–23, Fe: ≤1%
- Max Temp: 1200°C
- Resistivity (20°C): 1.09 μΩ·m
- Density: 8.4 g/cm³
- Forms Available: Diameters: 0.018–10mm; Strips: 0.02–2mm; Custom tolerances
- Common Uses: High-temp furnaces, lab gear, ceramic sintering, cutting wires, appliance heaters
Cr20Ni80 is a high-nickel NiCr resistance alloy wire designed for stable, long-term operation in industrial high-temperature electric heating systems.
Typical mix is around 80% nickel (Ni) + 20% chrome (Cr), with engineering focus on:
- High nickel → Boosts ductility and creep resistance at heat—great for long continuous heating
- Medium chrome → Builds dense Cr₂O₃ oxide layer for better oxidation resistance and life
- Steady resistance → Nails temp control accuracy and reliable high-heat runs
- Goal isn’t max temp, but long-term stability and reliability when hot.
Standout Features of Cr20Ni80
- Super steady long-term in 1000–1150°C runs—resistance barely budges, easy to predict life.
- Tough oxidation fight and structure hold: Dense layer sticks strong, rarely flakes even after tons of hot-cold cycles.
- Low creep at heat: High nickel keeps deformation down, cuts break risks big time.
- Easy to work with: Coils, straightens, shapes no sweat—fits all kinds of tubes and frames.
- Batch consistency rocks: Little variation, perfect for big industrial setups.
Cr20Ni80’s big win is high-nickel ductility and low creep—built for non-stop ops, not just peak temps.
Cr20Ni80 Specs Table
| Item | Value |
|---|---|
| Alloy Name | Cr20Ni80 |
| Equivalent | Nichrome 80/20, Ni80Cr20 |
| Common Aliases | Nichrome Wire 80/20, Ni80Cr20 |
| Composition (%) | Ni: Bal., Cr: 20–23, Fe: ≤1% |
| Max Temp | 1200°C (top NiCr) |
| Resistivity (20°C) | 1.09 μΩ·m |
| Density | 8.4 g/cm³ |
| Thermal Conductivity | 60.3 KJ/m·h·°C |
| Expansion Coefficient | 18×10⁻⁶/°C |
| Melting Point | 1400°C |
| Elongation | >20% |
| Microstructure | Austenitic |
| Magnetic | Non-magnetic |
| Standout Traits | Top oxidation, super resistance stability, strongest temp tolerance |
| Common Uses | High-temp furnaces, lab gear, ceramic sintering, cutting wires, appliance heaters |
| Available | Diameters: 0.018–10mm; Strips: 0.02–2mm; Custom tolerances |
Typical Cr20Ni80 Spots
- High-temp industrial furnaces: Wires, strips, meshes for even heat and long reliability.
- Non-stop heating systems (24/7): Steady resistance, low maintenance.
- Precision heat treat gear: Tight control, low drift—keeps products consistent.
- Premium OEM kits: Great for standard long bulk, steady performance.
Usage Tips & Limits
Long-term ≤1100–1150°C: Push higher risks thicker/flaking oxide.
Match loads to wire size: Thin + heavy power ages fast or snaps.
Best oxidizing/neutral air: Reducing/sulfur/carburizing hurts the layer.
Leave expansion room: Tight fixes build stress, break risk.
Frequent fast hot-cold? Drop power/temp—shock weakens layer stick.
Cr20Ni80 Selection Comparison
| Feature | Cr15Ni60 | Cr20Ni30 | Cr20Ni35 | Cr20Ni80 | Cr30Ni70 |
|---|---|---|---|---|---|
| Nickel | Medium | Medium-High | High | Super High | High |
| Chrome | Low | Medium | Medium | Medium | High |
| Oxidation Fight | Solid | Average | Solid | Excellent | Top-Notch |
| High-Temp Strength | Average | Solid | Solid | Very Solid | Rock-Solid |
| Temp Spot | Mid | Mid | Mid-High | High | High |
| Continuous Life | Medium | Medium | Long | Longer | Longest |
| Cost | Medium | Medium | Higher | High | Highest |
For high-temp long stability, low upkeep, reliability over cheap, Cr20Ni80 gives killer high-nickel continuous value—beats pricier high-nickel/chrome options on cost-performance.
CVSIC Cr20Ni80 Custom Options
- Diameters: Common industrial
- Forms: Coils, straight, cut-to-length
- Extras: Coiling, shaping, pre-fab components
- Models: Wholesale, OEM, ODM
- Customers: Furnace factories, integrators, engineering firms
Perfect for long bulk and project fits, super batch consistency.
Quality Control & Consistency
- Precise high-nickel melt/composition
- Resistivity/diameter checks
- High-temp aging/oxidation tests
- Traceable batches for long projects
Cr20Ni80 NiCr resistance wire is the high-nickel continuous champ in NiCr:
- Steady resistance → Spot-on control
- High nickel → Low creep, hot break fight
- Solid chrome → Oxidation resistance, self-healing layer
- B2B custom → Bulk industrial fits
For long stable high-temp non-stop runs and low upkeep, Cr20Ni80 is safe, reliable, and great value.
FAQs
Long-term at 1150°C?
Long-term ≤1100–1150°C with smart loads for life/structure.
Edge over Cr30Ni70?
Higher nickel for better ductility/low creep, but less chrome so slightly weaker oxidation—better cost.
Good for frequent on-off?
Handles some cycles, but fast hot-cold needs lower power/temp.
Reducing air?
Nope—H₂/CO/sulfur hurts protection.
Main uses?
High-temp furnaces, non-stop systems, precision treat, OEM projects.
Looking for Reliable High Temperature Heating Solutions?
Contact CVSIC today for a one-stop solution for deheating! With over fifteen years of R&D and manufacturing experience, we have absolute confidence in our products! Feel free to contact us for free samples for trial!
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