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Cr20Ni80 Heating Wire

Cr20Ni80 is a high-nickel NiCr resistance wire with killer high-temp ductility, creep resistance, and long-term stability. All over industrial electric heating systems. We do B2B custom, OEM, and bulk.

  • Model: CV-Cr20Ni80
  • Alloy Grade: Ni80Cr20
  • Main Composition: Ni: Bal., Cr: 20–23, Fe: ≤1%
  • Max Temp: 1200°C
  • Resistivity (20°C): 1.09 μΩ·m
  • Density: 8.4 g/cm³
  • Forms Available: Diameters: 0.018–10mm; Strips: 0.02–2mm; Custom tolerances
  • Common Uses: High-temp furnaces, lab gear, ceramic sintering, cutting wires, appliance heaters
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Cr20Ni80 is a high-nickel NiCr resistance alloy wire designed for stable, long-term operation in industrial high-temperature electric heating systems.

Typical mix is around 80% nickel (Ni) + 20% chrome (Cr), with engineering focus on:

  • High nickel → Boosts ductility and creep resistance at heat—great for long continuous heating
  • Medium chrome → Builds dense Cr₂O₃ oxide layer for better oxidation resistance and life
  • Steady resistance → Nails temp control accuracy and reliable high-heat runs
  • Goal isn’t max temp, but long-term stability and reliability when hot.

Standout Features of Cr20Ni80

  • Super steady long-term in 1000–1150°C runs—resistance barely budges, easy to predict life.
  • Tough oxidation fight and structure hold: Dense layer sticks strong, rarely flakes even after tons of hot-cold cycles.
  • Low creep at heat: High nickel keeps deformation down, cuts break risks big time.
  • Easy to work with: Coils, straightens, shapes no sweat—fits all kinds of tubes and frames.
  • Batch consistency rocks: Little variation, perfect for big industrial setups.

Cr20Ni80’s big win is high-nickel ductility and low creep—built for non-stop ops, not just peak temps.

Cr20Ni80 Specs Table

ItemValue
Alloy NameCr20Ni80
EquivalentNichrome 80/20, Ni80Cr20
Common AliasesNichrome Wire 80/20, Ni80Cr20
Composition (%)Ni: Bal., Cr: 20–23, Fe: ≤1%
Max Temp1200°C (top NiCr)
Resistivity (20°C)1.09 μΩ·m
Density8.4 g/cm³
Thermal Conductivity60.3 KJ/m·h·°C
Expansion Coefficient18×10⁻⁶/°C
Melting Point1400°C
Elongation>20%
MicrostructureAustenitic
MagneticNon-magnetic
Standout TraitsTop oxidation, super resistance stability, strongest temp tolerance
Common UsesHigh-temp furnaces, lab gear, ceramic sintering, cutting wires, appliance heaters
AvailableDiameters: 0.018–10mm; Strips: 0.02–2mm; Custom tolerances

Typical Cr20Ni80 Spots

  • High-temp industrial furnaces: Wires, strips, meshes for even heat and long reliability.
  • Non-stop heating systems (24/7): Steady resistance, low maintenance.
  • Precision heat treat gear: Tight control, low drift—keeps products consistent.
  • Premium OEM kits: Great for standard long bulk, steady performance.

Usage Tips & Limits

Long-term ≤1100–1150°C: Push higher risks thicker/flaking oxide.

Match loads to wire size: Thin + heavy power ages fast or snaps.

Best oxidizing/neutral air: Reducing/sulfur/carburizing hurts the layer.

Leave expansion room: Tight fixes build stress, break risk.

Frequent fast hot-cold? Drop power/temp—shock weakens layer stick.

Cr20Ni80 Selection Comparison

FeatureCr15Ni60Cr20Ni30Cr20Ni35Cr20Ni80Cr30Ni70
NickelMediumMedium-HighHighSuper HighHigh
ChromeLowMediumMediumMediumHigh
Oxidation FightSolidAverageSolidExcellentTop-Notch
High-Temp StrengthAverageSolidSolidVery SolidRock-Solid
Temp SpotMidMidMid-HighHighHigh
Continuous LifeMediumMediumLongLongerLongest
CostMediumMediumHigherHighHighest

For high-temp long stability, low upkeep, reliability over cheap, Cr20Ni80 gives killer high-nickel continuous value—beats pricier high-nickel/chrome options on cost-performance.

CVSIC Cr20Ni80 Custom Options

  • Diameters: Common industrial
  • Forms: Coils, straight, cut-to-length
  • Extras: Coiling, shaping, pre-fab components
  • Models: Wholesale, OEM, ODM
  • Customers: Furnace factories, integrators, engineering firms

Perfect for long bulk and project fits, super batch consistency.

Quality Control & Consistency

  • Precise high-nickel melt/composition
  • Resistivity/diameter checks
  • High-temp aging/oxidation tests
  • Traceable batches for long projects

Cr20Ni80 NiCr resistance wire is the high-nickel continuous champ in NiCr:

  • Steady resistance → Spot-on control
  • High nickel → Low creep, hot break fight
  • Solid chrome → Oxidation resistance, self-healing layer
  • B2B custom → Bulk industrial fits

For long stable high-temp non-stop runs and low upkeep, Cr20Ni80 is safe, reliable, and great value.

FAQs

Long-term at 1150°C?

Long-term ≤1100–1150°C with smart loads for life/structure.

Edge over Cr30Ni70?

Higher nickel for better ductility/low creep, but less chrome so slightly weaker oxidation—better cost.

Good for frequent on-off?

Handles some cycles, but fast hot-cold needs lower power/temp.

Reducing air?

Nope—H₂/CO/sulfur hurts protection.

Main uses?

High-temp furnaces, non-stop systems, precision treat, OEM projects.

Looking for Reliable High Temperature Heating Solutions?

Contact CVSIC today for a one-stop solution for deheating! With over fifteen years of R&D and manufacturing experience, we have absolute confidence in our products! Feel free to contact us for free samples for trial!

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